OVERBRAIDING .

For the manufacture of its entier weaving industry range, SPIRALTEX INDUSTRY designs and develops a manufacture procedure with variable sliding paths . This exclusive procedure allows on the one hand, the reduction of the maintenance costs while limiting parts replacement, and on the other, the production of woven material composed of large number of spindles: 192 or more.

THE MANUFACTURE CHARACTERISTICS OF THE SPIRALTEX WEAVING INDUSTRY:

TRAYS WITH GUIDED NOTCHES
On a big height and turning on combined rollers,
FEET OF GUIDED
Spindles by 3 points,
QUALITY PARTS
Provides a long lifespan, and allows smooth running at high tensions on the spindles, without deterioration of the weaving quality, or premature wear of the moving parts.

OVERBRAIDING HARNESS MACHINERY.

For many years, SPIRALTEX INDUSTRIE has been producing braiding specially adapted to the overbraiding of cables and electrical harnesses. These machines allow quick and precise adjustment changes and offer a specific ergonomics.

The strong development of embedded electronics in aeronautic field, automotive field among others, requires increasing the effectiveness of abrasion protection, and shielding of electrical harnesses, to avoid electromagnetic interference.

This has led us to develop machines, which today meet the highest military aeronautic’s demands, in terms of precision of overbraiding, to optimize armor efficiency as well as for regular armor performance from one beam to another.

In order to meet the traceability requirements of manufactured products, all working parameters: angles, speeds, position,…, and all manufacturing data: yarn Quality, origin, manufacturing history,…, of each manufactured part are kept. The history of each harness is available at any time.

These Overbraiding machines are specially designed to produce protection braids around the electric bundles. This can be achieved with metallic wires: Inox, Copper,… or textiles threads, plastic, or composite: Polyester, Polyamide, Polypropylène, Nylon coating PVC, Nomex, aramide,…

A COMPLETE RANGE OF MACHINE HAS BEEN DEVELOPED:

From 8 to 64 carriers or more, to cover the different branches diameter to be braided.
Different braiding axis are possible to fit the working methods developed, and to fit also the applications (harnesses and branches length, …)
Different levels of control, depending on the products to be covered, and their use, to get many accuracy levels, and allow to optimise the serial manufacture of the harness.

SPECIFIC BRAIDING MACHINERY.

Basic SPIRALTEX weaving equipement comprises:
Order organs mechanical under an oiltight crankcase, lubricated under pumps pressure.
Protection of the motor by thermal relay.
Thread break detectors or end of spindle ,allied to the manufacturing characteristics of the weaving industry, already allows for an optimized 24 hour non-stop operation, for a reduced maintenance and a minimum investment.

A complete of range spindles, adapted to the weaving of different matters: textile, plastic, metal and composite, as well as a wide choice of tension springs for every model, offer a solution to all the positions.

The enunciated technical characteristics above make trades to braid Spiraltex machines particularly adapted to the production:
Of high and very high pipes pressures, reinforced by a overweaving textile or metal, with diameters up to 300 mm and more, intended for the liquid or gas transportation.
Of parts produced in composite materials, intended for the state of the art industries such as aeronautics, requiring as many as 192 spindles or more. And many many others.

The security and the protection of the user are assured by a barrier placed around the spindles with a access door protected by an electric switch which stops machines the machine when open. Additional equipements can be adapted to the machines, which simplify their usage even further, or improve the work conditions of user, and the performances of the weaver :

Conception of vertical or horizontal weaving techniques.
Speed variation of weaving by potentiometer.
Motorized circulation with speed variation by potentiometer, and synchronisation of circulation speed to the weaving speed.
Caterpillar circulation for horizontal weaving.
Gable tray alternately in cast iron and in special plastic, which function without lubrification.
Secure and insonorised cabin.
Electric system specially designed for weaving.
Longitudinal thread paths of the axes of plateaus.
Metric Meters, and schedules,…
Circulation speedometer.
Emission and reception on all types of spools.

OVERBRAIDING .

THE MANUFACTURE CHARACTERISTICS OF THE SPIRALTEX WEAVING INDUSTRY:

TRAYS WITH GUIDED NOTCHES

FEET OF GUIDED

QUALITY PARTS

OVERBRAIDING HARNESS MACHINERY.

A COMPLETE RANGE OF MACHINE HAS BEEN DEVELOPED:

SPECIFIC BRAIDING MACHINERY.

SPIRALTEX

HEADQUARTER

BRAIDING MACHINES